Home > Data > Fins

3 Point Bend Tests

Last updated 07/09/2008

Carbon Fiber / Nomex Honeycomb Comparison Test

This test was set up to contrast the strength of a carbon fiber covered Nomex honey comb material from ACP Composites. The test was performed using 1.5" x 5" samples in my small 3-point bend fixture. The test is the same as below, but the span (the distance between the rollers) is 3", vs the 2" in the test below.

The data shows that the laminate material is not as strong as the aircraft plywood in 3-point bending. You will notice that it continued to bend rather than snap, or break. This is evidenced buy looking at the graphs and also suggests that the laminate material is "tough". Another factor in choosing this material is the obvious weight reduction. I hope to receive more CF/Honeycomb samples in the future.

Specimen Average Weight (Grams) Thickness Area (in^2) Peak Load (Lbs) Peak Stress (psi)
1/8" 3-ply 7.456 0.122" 0.183" 11.724 64.067
1/8" 3-ply 18.274 99.859
1/8" 3-ply 28.616 156.372
1/8" 3-ply    
1/4" 5-Ply 19.038 0.230" 0.345" 242.349 703.991
1/4" 5-Ply 223.734 648.503
1/4" 5-Ply 186.158 539.588
1/4" 5-Ply 239.247 693.468
1/4" CF/Nomex 6.736 0.248" 0.372" 44.129 64.234
1/4" CF/Nomex 48.955 131.335
1/4" CF/Nomex 52.402 140.886
1/4" CF/Nomex 37.579 101.019
3/8" 7-Ply 27.764 0.370" 0.555" 295.782 533.662
3/8" 7-Ply 321.637 579.526
3/8" 7-Ply 323.361 582.632
3/8" 7-Ply 315.087 567.725
1/2" 9-Ply 35.219 0.458" 0.687" 652.579 948.859
1/2" 9-Ply 636.032 925.809
1/2" 9-Ply 603.282 829.254
1/2" 9-Ply 664.644 913.599
           
           

Giant Leap Honeycomb Comparison Test

This test is of three each, 1/8" and 1/4" thick by 1.5" x 5" Giant Leap Honeycomb fin material. The samples were the same dimensions tested in the "Carbon Fiber / Nomex Honeycomb Comparison Test" above with the same span being 3.0". Remarkably, the 1/8" samples weighed virtually the same as the 1/4" samples. Samples provided by Brianc.

Test # Specimen Average Weight (grams) Average Thickness (in.) Average Width (in.) Average Area (in^2) Peak Load (lbs) Peak Stress (psi)
1 1/8" honeycomb fin material 5.900 0.118" 1.500" 0.177 69.26336 41.30181
2 1/8" honeycomb fin material 64.86910 38.68151
3 1/8" honeycomb fin material 59.40277 35.42194
4 1/4" honeycomb fin material 5.966 0.243" 1.500" 0.3645 52.93634 145.22956
5 1/4" honeycomb fin material 53.31305 146.26304
6 1/4" honeycomb fin material 53.65589 147.20361
        Mean 58.90675 92.35025
        Std. Dev. 6.89292 59.05728


Fin Material 3 Point Bend Test

These are strips of fin materials provided by Greg Deputy. There were three groups of three materials. The three materials were 1/8" balsa wood, 4 ply 3/16 plywood, and 1/8" G10. Each of these were divided into three groups: Bare, fiberglassed, and carbon fiber laminate. As a comparison, the remaining samples of John Coker's materials were also tested. The distance between the two lower rollers or "span" was 2.00". Strain rate was 0.500 in/min. Click here to see the bend test before the break and here for after the break.

The largest standard deviation was with the laminated balsa. This was due to delaminating of the overlay. The tests with the lower results delaminated sooner during the test than did the tests with the higher results.

Specimen Thickness Width Area in^2 Peak Stress (psi)
Balsa Wood 0.128 1.003 0.12838 680.003
Balsa Wood 0.128 0.973 0.12454 687.436
Glassed Balsa 0.147 0.907 0.13333 600.545
Glassed Balsa 0.147 0.947 0.13921 964.297
Glassed Balsa 0.152 1.130 0.17146 1800.477
Carbon Fiber Balsa 0.148 0.957 0.14164 1407.966
Carbon Fiber Balsa 0.154 1.511 0.23269 3054.266
Carbon Fiber Balsa 0.154 1.526 0.23500 2791.265
4 ply 3/16 Plywood 0.188 1.562 0.29366 5883.629
4 ply 3/16 Plywood 0.188 1.562 0.29366 5823.993
4 ply 3/16 Plywood 0.188 1.562 0.29366 6103.247
Glassed 4 ply 3/16 Plywood 0.210 1.561 0.32781 10,040.789
Glassed 4 ply 3/16 Plywood 0.210 1.561 0.32781 9283.993
Glassed 4 ply 3/16 Plywood 0.210 1.561 0.32781 9768.578
Carbon Fiber 4 ply 3/16 Plywood 0.209 1.560 0.32604 13,638.873
Carbon Fiber 4 ply 3/16 Plywood 0.209 1.560 0.32604 10,861.279
Carbon Fiber 4 ply 3/16 Plywood 0.209 1.560 0.32604 11,428.533
Carbon Fiber 4 ply 3/16 Plywood 0.209 1.560 0.32604 12,361.835
G10 0.127 1.507 0.19139 28,405.749
G10 0.127 1.507 0.19456 27,024.524
G10 0.127 1.507 0.19456 27,424.045
Carbon Fiber G10 0.149 1.530 0.22797 29,678.350
Carbon Fiber G10 0.149 1.530 0.22797 30,701.242
Carbon Fiber G10 0.149 1.530 0.22797 30,532.106
JC's 4 ply 3/16 Plywood 0.200 1.530 0.30600 9195.915
JC's 4 ply 3/16 Plywood 0.200 1.530 0.30600 8773.203
JC's 4 ply 3/16 Plywood 0.200 1.523 0.30460 9126.761
JC's 4 ply 3/16 Plywood 0.200 1.523 0.30460 9107.861
JC's G10 0.097 1.530 0.14841 19,059.115
JC's G10 0.097 1.530 0.14841 19,349.028
JC's G10 0.094 1.532 0.14401 16,695.050
JC's G10 0.094 1.532 0.14401 18,718.793


Robert DeHate's Fin Material Test

The test samples were 3" x 5". They were made from 1/4" aircraft plywood. Three baseline samples were tested with no modifications. The three other samples were tested had a 1" x 3" section cut out of the middle. The section removed was then filled with expanding foam. The entire surfaces were then laminated with carbon fiber cloth. The test was conducted on a three-point bend fixture. The span, or distance between the two lower rollers, was 4.5"

Test Constructor Glue Used Notes Peak Load (lbs)
Plain Aircraft Plywood 177.710
Plain Aircraft Plywood 182.707
Plain Aircraft Plywood 180.224
Foam filled/ Carbon fiber covered 408.504
Foam filled/ Carbon fiber covered 395.062
Foam filled/ Carbon fiber covered 419.886

fintestF.jpg (78310 bytes)

Strength of Materials Home Page    Axial Tube Crush Tests    Fin Materials

Rocket Hardware    Recovery Materials    Test Equipment    More

 

Copyright © 2002-2012 RocketMaterials.org. Hosting and maintenance by uHostMe Internet.
KEVLARŪ is a registered trademark of E.I. du Pont De Nemours and Company.
Disclaimer | Privacy Policy | Contact Us